1. MILLING OF THE MALT. The barley comes in from our silo and is put on the
scale. As with any recipe, you have to be precise about the quantity of your
ingredients. The kernels of barley are then cracked open as they pass through
the mill to expose the flour inside. Once the malt is milled, it gets a new
name: grist.
2. MILLED MALT (OR GRIST) IS WEIGHED.
3. START BREWING. The grist goes into the brew kettle and we add water (grist
+ water = the mash.) Next, we heat it. This is where it starts to smell good in
the brewery.
4. LAUTERING. The mash is now passed through the Lautertunwhich is a lot
like a big coffee filter. The liquid that comes out is now called sweet wort.
5. BOIL THE SWEET WORT. The sweet wort is transferred back to the brew kettle
and once it's boiling we add the hops and cook some more.
6. WHIRLPOOL SEPARATION. This is where we clarify the wort.
7. COOLING AND AERATION. The wort is cooled and oxygen is added to activate
the yeast.
8. ADD THE YEAST. In the flo- tation tank, the yeast is added to begin
fermentation.
9. PRIMARY FERMENTATION. In the primary fermenter, the cold hopped wort
ferments for 7-9 days. The yeast turns the sugars into alcohol and CO2.
10. LAGERING. Lager actually means "to store" in German. The beer now sits
for 5 weeks. During this time, two things happen: it is naturally carbonated and
it also becomes more full-bodied as the flavors round out.
11. FILTRATION. The beer is clarified and transferred to a 1,550 gallon tank
where it can be pumped up to the bar.
12. PROST. Our servers grab a willibecher glass and pull down on the tap
handle.
SPECIAL NOTE: These days, there are a lot of beers out there with all kinds of
fruit in them. But Dan Gordon is what you'd call a purist. As far as Dan is
concerned, fruit just covers up the flavor of what beer ought to taste like.
That's why Gordon Biersch does not brew beer with strawberries, raspberries,
cherries, peaches, pumpkins, mangoes, papayas or passion fruit. Period. We
prefer to brew only authentic German lagers. |